Customized Industrial Water-Condensing Chillers


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Individually-customized, but built with standard components

GCI Refrigeration Technologies designs and builds industrial cooling systems for a range of applications, including industries with some of the most demanding needs. Constructed from standard components with a custom build designed specifically for each client, DH Series Icewagon™ chillers perform over a broad range of capacities.

Types of Water-Condensing Chillers

Our custom-built DH Series Icewagon™ chillers are available with up to a 44-gallon tank capacity and cooling capacity of up to 12 million BTU at 50°F. We offer both low-temperature models and models with extra-low temperatures down to -50°F. When it comes to choosing the most appropriate system and outfitting it for your needs, you have the benefit of dealing directly with our factory through our ChillersDirect™ program. Our experts will make sure your unit is the right capacity with the features you need for your most important industrial cooling functions.

All machines are fully tested to your operating conditions before they leave our plant. Icewagon™ chillers are shipped ready to hook up and run. The installation process is simple and normally only involves electrical and liquid connections. If you need help, we provide free telephone support. To start building your industrial cooling system from GCI Refrigeration Technologies, request a quote online or call 225-926-6950 to speak to a refrigeration expert.

Available in both air-condensing and water-condensing designs, DH air-cooled chillers are built to assure reliable operation for years to come. Some of the key features integrated into our systems include:

FEATURES

  • Steel frame and covers: This durable design prevents impact damage and includes removable steel panels that allow access for routine inspection and maintenance. The compact design can be outfitted with asters or mounting pads.
  • Available dual compressor: Clients can opt for a unit with both a dual-circuit evaporator and a dual-circuit condenser, wired for lead-lag performance so that one or both systems can operate as the heat load varies with seasonal temperatures. This design increases flexibility while conserving electricity. For the most critical applications, total redundancy is available with complete dual systems within the same machine using a PLC control. Some models are available with up to four compressors.
  • Hot gas bypass: This feature eliminates the constant on-off compressor short-cycling that results in excessive component wear and unnecessary electric power usage. This design also delivers more precise temperature control.
  • Job-specific evaporators: Each system has an evaporator selected specifically for your application. It may be our proprietary Coilmatic™ high-efficiency evaporator, a special low-flow evaporator, or a space-saving brazed plate evaporator.
  • Secondary coolant loops: This additional heat exchanger installed between the evaporator and the process prevents freezing in certain systems, especially for applications in which the secondary coolant is deionized water, oil, or thermal fluid, or when a large temperature drop is required. Secondary pumps and tanks are also available.
  • Stainless steel pump and tank: Our completely corrosion-resistant centrifugal circulating pump has a high-efficiency impeller, centerline connections, and mechanical seal. This design is available for a wide range of coolants.
  • Brazed copper piping: This long-lasting material wards off damage and rust. Pipes are fully insulated with bronze valves. For deionized water or food applications, stainless steel or CPVC piping is optional.
  • Microprocessor controls: Our intuitive system features an easy-to-use digital thermostat, plus high- and low-pressure refrigerant gauges, pump pressure gauge, tank sight tube, and internal refrigerant sight glass. Controls come in °F or °C and a remote interface optional. Extra digital thermometers are available.
  • Safety package: Protect your team with this bundle of smart safety features. The package includes high/low refrigerant pressure safety switch, pressure relief device, motor overload protection, line and control circuit fuses, and a pump switch interlock.

APPLICATIONS

  • Designed and built for the most demanding applications in food, pharmaceuticals, biotechnology, plastics and rubber, chemicals, metalworking, and nuclear science, our attention to craftsmanship provides peace of mind for your most critical applications. We strive to ensure consumer health and safety as well as product quality in the industries we serve.

Confidentiality Notice

This drawing and information contained herein are the exclusive property of Scientific System LLC and shall be returned upon demand and shall not be reproduced in whole or in part, disclosed to anyone else or used, without written consent of Scientific Systems LLC.

Fill out and email to sales@scientificsystem.com


How To Order

How to Order Icewagon Chillers

  1. Determine the preferred medium of cooling, Air or Water.
  2. Determine required cooling capacity in nominal tons (12,000 BTUH per ton).For computer assisted load calculation contact factory and request Technical Support Bulletin REHV1FRM.
  3. Determine required voltage configuration. For 50 Hertz models contact factory.
  4. Determine hazard classification per National Electric Code (NEC). For example Class I, Group D, Division 2.
  5. Select the model number following the order code.
  6. Scan the "Options and Accessories" listing below and select the desired items. Order by adding and dash and the Compressor Configuration
  7. For technical or pricing information contact your representative or Sales Engineering at (225)-926-6950.

Additional Options

Outdoor and split systems. Fully stainless models for food applications. DI water, heaters, special paint, lower temperature models, oversize tanks, special pumps, special currents, special weather proofing

  • Copper Fin Coils
  • SaveCoil™ Coil Coating
  • Type 316 Stainless Steel Housings
  • Full Corrosion Protection
  • Weatherproof Nema 4
  • Explosion Proof Nema 7
  • Low Ambient Controls
  • 100% Redundant Systems
  • Automatic Switch Over
  • Epoxy Patin with Urethane Topcoat
  • Optional Explosion Proof Disconnect Switch
  • Other Options include Defrost Timer, Oil Separator, Solenoid Valves, and Crankcase Pressure Regulator
  • Cupro-Nickel Marine Condensers and Low Ambient Controls
View All Options & Accessories
Model NumberDescription
LACLow Ambient Controls, for operating when outdoor ambients are below 55° (13° C)
BG BLYGOLD PoluAL spray-applied coil coating on condenser and evaporator coils, additional
ECBBYLGOLD PoluAL spray-applied coil coating, other metal epoxy primed and coated additional
SHCover housing, Corrosion Resistant Type 316 stainless steel
MBSMounting Bracket Set, Type 316 SS, for corrosion-resistant support of SafetyCool Air Conditioners
EXPExport Crate, heavy-duty, for rough handling air or sea shipment specify
RC Remote Controls, thermostat, and selector switch
SPS Spare Parts Kit (thermostat, selector switch, run capacitor)
CCSaveCoil 31 Dip applied and baked coating on condenser and evaporator coils, additional
EC SaveCoil 31 Dip applied and baked coil coating, other metal epoxy primed and coated, additional
Model No.Description
OROff Road Package - Standard base model. Excludes all features in -HWY package
HWYHighway Ready Package - includes surge brakes, spare tire, light and reflector package, license plate holder, VIN registration and certificate of origin.
CDCondensate Pump - a condensate pump located in the evaporator drain pan allows pumping of condensed moisture to a safe location.
EH(*)Electric Heat - Add electric heat for use in heating and cooling applications. Rugged Finned Tubular heating elements available in 15kW, 40kW, 65 kW, and 90 kW on most models.
HPHeat Pump - Adds reversing cycle for heating for outdoor temperatures above 45°F.
CMCam Locks - Quick connect Cam Lock electrical plugs replace power line cord.
DTIDigital Temperature Indicators - Two digital displays mounted on the control console display supply and return air temperatures.
RTRemote Thermostat - With 125 ft. cord allows temperature control form within the air-conditioned space. Mount Thermostat inside build for precise control.
PLXPlexiglass Cover - Weather tight door with plexiglass window protects the control panel from the elements while allowing operator to view controls.
Model No.Description
/ SSStainless Steel Housing, 14 ga Type 316 with 16 ga access panels, includes option "/EC"
TCXP-C-1101Thermostat, "Cool" or "Fan Only," Class I and II, Groups B, C, and D, Division 1 and 2
TCXP-HC-1101Thermostat, "Heat," "Cool," or "Fan Only"; Manual Switchover, CI. I and II, Grps. B, C, and D, Div. 1 and 2
/ EH(kw)Auxiliary Electric Heat (*), (specify kw)
/ SH(MBtuh)Auxiliary Steam Heater, less trap or control solenoid, (specify MBtuh and supply pressure)
/ FDIDisconnect Switch with Circuit Breaker Protection, installed
/ DSIDisconnect Switch, non-fused, installed
/ LACLow Ambient Control, for operating at ambient temperatures between 0 and 50°F
/ HGBHot Gas Bypass for capacity control
/ CCSaveCoil 101 oven baked coil coating on condenser and evaporator coils
/ ECFull Corrosion Protection: Non-stainless metal parts epoxy coated; Coils are SaveCoil 101 protected
/ SDISmoke Detector, installed with system interlock
/ FADManual Make-Up Air Damper
/ Cu-CuCopper coils and fins in lieu of copper coils w/ aluminum fins. End plates galvanized unless otherwise specified.
/ MACMake-Up Air Inlet Rain Cap
/ EXPExport Crate, heavy-duty, for rough handling and marine shipment

(*) Explosion-proof heaters rated Temp Code T2A unless otherwise specified. Electric heaters for Div. 1 are field installed discharge air duct.

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